Asia

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Asia Project Experience


ars-lpg-all-prj

East Java, Indonesia, EPC Project 40mmscfd LPG Cryogenics Plant
Awarded October 2014 - Competed June 2016
Estimated Total Project Value U$D43,000,000

Project Summary
Sold to one of our loyal clients in Indonesia, this was our first project as a newly formed company, Natgas provided a complete EPC turnkey solution, building a new 40mmscfd LPG Extraction plant with five 1380HP compressor rental packages on a 5-year lease with purchase option at end of contract. On a separate contract we provided 24-hour “Hands Free” Operations & Maintenance of the entire facility including; Plant Management of Technicians, Operators, Maintenance & Emergency Spare Parts, Lube-Oil & Chemicals and Loading of Product, 24-hours a day with a 95% mechanical availability uptime guarantee. The plant receives natural gas from an offshore receiving facility and enters the plant at 300psig where the inlet compression boost the pressure to 950psig to the process modules where LPG and condensate are chilled and extracted via Turbo Expander and stored for loading. The residue compression boost pressure back up to pipeline pressure where the gas is transport to a local power plant.

Equipment & Services Provided

  • New Modular 40mmscfd LPG Cryogenics Plant with Atlas Copco Turbo-Expander
  • Five 1380HP Rental Compressors 3-inlet & 2-residue, PLC Controlled
  • Locally Purchased Balance of Plant Equipment
  • MCC-Control Room, Office, Warehouse and Security buildings
  • Customer Support Assistance for Financial Lending
  • Detailed Engineering & Procurement Domestic & Local
  • Project Management and Operations Management
  • Shipping CIF transportation to the port of Surabaya
  • Installation, Construction, Commissioning & Startup
  • Complete 24-Hour Operations & Maintenance 3-Years

prj-eee-comp

Sulawesi, Indonesia - Two (2) New 1680HP Booster Gas Compressors- LeasePurchase with O&M
Awarded: June 2018 - Competed: December 2018 (In-Progress)
Estimated Total Project Value U$D3,500,000

Project Summary
Natgas provided 2 new 1680HP gas compressor operating a fuel gas boosters for turbine power plant 50km away. The compression is on a minimum 2 year lease with option to purchase after 6-months and Natgas will provide 24-hour “Hands Free”operations and maintenance for a minimum 1-year, extendable.

Equipment & Services Provided

  • Two (2) New 1/2-Stage 1680HP Compressor Packages.
  • Driver is a 1680HP@1200RPM Waukesha L7044GSI gas engine with an Ariel JGK4 Compressor
  • New Allen-Bradley PLC Control Panel with Remote monitoring and shutdown
  • Assist with installation and commissioning of package.
  • “Hands Free” 24-hour Operations & Maintenance
  • Provide Spare Parts and Consumables.

gfi-b4-During-After1

East Jave, Indonesia - 1680HP Feed Gas Compressor - Purchased
Awarded February 2017 - Competed September 2017
Estimated Total Project Value U$D950,000

Project Summary
Natgas provided a refurbished 1680HP gas compressor for a sour gas service with gas containing 1.3% H2S and 43% CO2, which feeds the clients Amine Plant for sour gas removal and then feeds sweet residue gas to their  the LPG plant. All Refurbish work was done locally at our partners shop facility in Batam, Indonesia.

Equipment & Services Provided

  • Completely refurbished 0-hour 1680HP, 3-stage compressor
  • New Waukesha L7044GSI gas engine purchased for higher horsepower requirement.
  • Completely rebuild GE FS604 compressor & cylinders.
  • All new end devices and process valves for high H2S service
  • New Murphy Centurion control panel installed with new cable tray wirings
  • Re-tubed gas section for H2S material on the AXH 144EH cooler.
  • All process pipe sand blasted, hydro tested, x-rayed & painted.
  • Entire package repainted with 2-part epoxy paint system.
  • Assist with installation and commissioning of package.
  • Provided 1-year recommended maintenance spare parts.
gfi-Screw

East Jave, Indonesia - 400HP Flare Recovery Screw Gas Compressor - Purchased
Awarded May 2017 - Competed September 2017
Estimated Total Project Value U$D400,000

Project Summary
Natgas provided a “Green Solution” with a refurbished 400HP rotary screw gas compressor with new electric motor for flare gas recovery and sour gas service with gas containing 1.5% H2S and 43% CO2. By reducing flare gas output at the producing station they could cutout those dangerous emissions and increase the gas flow to the nearby LPG process plant plant for more LPG product output. Unit was refurbished at our Houston facility

Equipment & Services Provided

  • Completely refurbished 0-hour 400HP Rotary Screw Compressor.
  • Removed the existing gas engine driver and installed a new 400HP electric motor.
  • All new end devices and process valves for high H2S service.
  • New Murphy Centurion control panel installed with new cable tray wirings.
  • New Electric motor install to drive cooler.
  • All process pipe sand blasted, hydro tested, x-rayed & painted.
  • Assist with installation and commissioning of package.
  • Provided 1-year recommended maintenance spare parts.

FuelGasSjid

East Jave, Indonesia - 2mmscfd Fuel Gas Conditioning Skid - Purchased
Awarded May 2017 - Competed September 2017
Estimated Total Project Value U$D150,000

Project Summary
Natgas provided a newly fabricated fuel gas conditioning skid to feed and improve the reliability of five (5) Caterpillar G3520 Power Generators , 2MW each, providing all power for an LPG processing facility.

Equipment & Services Provided

  • Package a new fuel gas conditioning skid with the latest membrane technology.
  • Assist with Installation and Commissioning.
  • Provided maintenance spare parts.